Heavy Duty Bull Block Wire Drawing Machine
- High Speed
General Features:
Main body with base, drawing drum and drawing die box of
close grain Cast Iron
Water Cooling arrangement provided inside the Drawing Drum and the Die Box
Gear & Worm (Greaves / New Allenberry Type) with Gear made from
Phosphorus Bronze, Worm & Shaft made from EN Steel, ensuring soundless and
smoother running resulting in longevity and power saving
Fine Wire Drawing Machine
Operation:
The wire rod to be drawn is first pointed using the Wire Pointing Machine. This pointed wire is inserted through the die of the first Wire Drawing Machine and fastened to a locking device on the drum. Once the drum starts rotating, the wire is pulled and coiled around it. As the wire passes through a die with a larger inlet diameter and a smaller outlet diameter, its diameter is reduced.
The starting end of the drawn wire is released from the lock on the first drum, passed through the overhead loop and pulley, and inserted into the die of the second drum for further diameter reduction. This process continues through all the drawing drums until the wire reaches the desired final diameter.
When the drum of the last Wire Drawing Machine becomes fully loaded with the drawn wire, the machine is stopped to unload the finished material. It is then restarted. (If a continuous coiling machine is used, the drawing process does not need to be stopped for unloading.)
When the input rod bundle finishes, the machine is stopped. The end of the finished bundle is butt welded to the end of a new rod bundle using a butt welding machine, and the drawing process continues.
In case of an accidental wire snap between drums, the broken ends are welded using a butt welding machine, and the operation is resumed.
Extra Heavy Duty Bull Block Continuous Wire Drawing
Machines (High Speed)
General
Specifications:
Model:
WD-810N
WD-760N
WD-660N
WD-610N
WD-560N
WD-510N
WD-455N
WD-405N
WD-305N
No. of Blocks:
1 to 8
1 to 8
1 to 8
1 to 8
1 to 8
1 to 8
1 to 8
1 to 8
1 to 9
Diameter of Drum:
810 mm (32")
760 mm (30")
660 (26")
610 (24")
560 (22")
510 (20")
455 (18")
405 (16")
305 (12")
Inlet Wire Size (mm):
12
10
8
6.35 / 6 /
5.5
5.5
3
3
3
1.8
Finished Wire size (mm):
5.5
4
3
2
2
1.35
1.35
1.35
0.7
Motor (HP):
60 / 50 / 40
60 / 50 / 40
50 / 40 / 30
50 / 40 / 30
40 / 30 / 25
20 / 15
20 / 15
20 / 15
10 / 7.5 / 5
Approximate Weight
(kg.):
1800
1700
1650
1600
1500
1000
900
750
550
Note: On request, we undertake supply
of Wire Drawing Machines as per customer’s production requirement and specifications
of inlet and finished wire desired
Single Die Holder Bull Block 30" (750
mm) Wire Drawing Machine
Triple Die Holder Bull Block Wire Drawing Machine
Double Die Holder Bull Block 32" (810 mm) Wire Drawing Machine
Double Decker Wire Drawing Machine with
Killing Rollers for High Carbon Wire
Suitable to fit with the first block of the wire drawing
machines to remove the scales from the inlet wire rod.
Specifications:
Model:
MDS-1
MDS-2
Type:
Light Duty, Open
Type
Heavy Duty,
Cabinet Type
No. of Rollers:
3
5
Auxiliary Equipment:
Electric Control Panel
Features:
Suitable for Multi Blocker Wire drawing machines.
Supplied with Voltmeter & Ammeter for individual blocks.
Supplied with Pilot Lamp, Timer, Auxiliary Relay Starters, Contactors, Overload
Relay, H.R.C. Fuses, etc.
Fitted on a M.S. Fabricated cabinet
Auxiliary Equipment: Butt Welding Machine
Specifications:
Model:
MBWD-4
MBWD-6
MBWD-8
MBWD-15
MBWD-20
MBWD-35
Capacity:
4 KVA
6 KVA
8 KVA
15 KVA
20 KVA
35 KVA
Welding Range:
Mild Steel:
1 to 2.6 mm
1.2 to 4 mm
2 to 6 mm
3 to 12 mm
5 to 14 mm
8 to 16 mm
Aluminium:
1 to 2 mm
1.2 to 3 mm
2 to 5 mm
3 to 11 mm
5 to 12 mm
8 to 14 mm
Copper:
1 to 2 mm
1.2 to 3 mm
2 to 5 mm
3 to 11 mm
5 to 12 mm
8 to 14 mm
High Carbon Steel:
--
--
2 to 4 mm
3 to 10 mm
5 to 11 mm
8 to 12 mm
Auxiliary Equipment:
Die Polishing Machine
For polishing of Tungsten Carbide Wire Drawing Die
Supplied with 3 Jaw Chuck for holding the Wire Drawing Die
Specifications:
Model: MDPM-1
Motor: 1.0 HP / 2800 rpm
Chuck Size: 5" (125 mm)
Auxiliary Equipment:
Stripper / Spider
Unloading Stand for unloading drawn wires
through overhead electric hoist
Auxiliary Equipment:
Wire
Annealing Furnace
Features:
Pit type electrically heated
Annealing Furnace
Available in capacities from 600 kg to 2 tons (per charge of 6 hour cycle)
Temperature: 900 o C
Stainless Steel Inner pot
Mild steel fabricated outer shell
Supplied with a Electric Control Panel
Specifications:
Model:
MWAF-0.6
MWAF-1.0
MWAF-1.2
MWAF-1.5
MWAF-2.0
Capacity per Charge:
0.6 Tons
1.0 Tons
1.2 Tons
1.5 Tons
2.0 Tons
Power Load:
30 kW
48 kW
48 kW
72 kW
72 kW
Working Diameter:
3.5 feet
3.5 feet
3.5 feet
3.5 feet
3.5 feet
Working Height:
3.5 feet
5.0 feet
5.0 feet
7.0 feet
7.0 feet
Overall Diameter:
6.5 feet
6.5 feet
6.5 feet
6.5 feet
6.5 feet
Overall Height:
5.5 feet
6.5 feet
6.5 feet
9.0 feet
9.0 feet
Standard Accessories
Temperature Indicator
Ceramic Wool Blanket
Insulating Element Carriers
Elements (Nichrome 80/20)
Stainless Steel 304L Grade Inner Container
Mild Steel Fabricated Outer Shell
Mild Steel Fabricated Loading / Unloading Hooks
Electric Control Panel Board, including:
Oven Indicating Lamp
Air Break Contactor
HRC Fuses
ON/OFF Switches
Ammeter
Voltmeter
Digital Temperature Controller
Thermocouple with Cable
VIDEO OF WIRE ANNEALING FURNACE
Horizontal Wire
Drawing Machines:
Features:
Horizontal Type Wire Drawing
Machines suitable to draw Wire Rods of diameter: 25 mm to 12 mm
Heavy Duty M. S. Fabricated Body with Die Box and Stand
Drums made from Graded Cast Iron, duly machined, hardened and grinding
finished with extension rods in diameters ranging from 30” to 47”(760 mm to 1200
mm)
Machine fitted with Reduction type Helical Gear Box
Specifications:
Diameter of Drum:
30" to 47" (760 to 1200 mm)
Inlet Wire Rod Diameter:
12 to 25 mm
Finished / Drawn Wire Diameter:
11 to 24 mm
Gear & Worm Distance:
500 to 1200 mm
Gear & Worm Ratio:
1 : 30
Drum Speed:
8 to 15 rpm
Motor:
40 to 75 HP
Approximate Weight:
2500 to 4000 kg
Fine & Intermediate Wet Wire
Drawing Machines:
Features
Available in 17 and 21 dies configurations
Supplied with 2, 3, or 4 step pulleys
Die boxes fitted separately in front of the step pulleys
Machine supplied with gearbox and motor
Final winding drum and step pulleys driven by gearbox and V-belts
Applications
Fine wet wire drawing machines for galvanized wires with inlet of 17 / 18 gauge (1.4 to 1.2 mm) and finished wire of up to 27 gauge (0.4 mm)
Also suitable for drawing pre-annealed and pre-pickled mild steel wires
General
Specifications:
Model:
MWWD-27
Number of Drawing Dies:
17 / 21 Dies
Inlet Wire Range:
1.4 to 1.2 mm (17
/ 18 Gauge)
Finished Wire Range:
up to 0.4 mm (27
Gauge)
Number of Step Pulleys:
2 / 3 / 4
Finishing Drum Diameter:
200 / 250 mm (8”
/ 10”)
Electric Motor:
25 HP / 30 HP
Net / Gross Weight:
1350 / 1650 kg
Approximate Case Dimensions:
1.5 x 1.4 x 2.5
m, 0.9 x 0.7 x 1.6 m, 1.1 x 0.6 x 0.6 m
Shipping Volume:
7.0 m3
Standard Accessories
Electric Motor
Gearbox
Finishing Drum
Spool with Base
Optional Accessories
Wire Drawing Dies
VIDEO OF WET WIRE DRAWING MACHINE
Auxiliary Equipment:
Bobbin Winding Machines:
Features:
Bobbin Winding Machine suitable to wind / make spools / bundles of Mild Steel
or Galvanized Wires
Mild Steel Fabricated Body
Traverse Screw for Layer Winding
Flexible Type Bobbin for easy unloading of wound bundles / bobbins
Supplied with suitable Coil Stand
Specifications:
Model:
BOW-1
BOW-2
BOW-3
Wire Diameter
Range:
1.6 to 2.6 mm
1.6 to 2.6 mm
1.6 to 1.7 mm
Inside Diameter
(ID) of Bobbin:
200 mm
110 mm
50 mm
Outside Diameter
(OD) of Bobbin:
300 mm
150 mm
120 mm
Height of Bobbin:
150 mm
50 mm
50 mm
Motor:
3 HP
3 HP
2 HP
Net / Gross Weight:
250 / 375 kg
200 / 275 kg
150 / 200 kg
Case Dimensions:
1.2 x 0.9 x 1.2 m
1.1 x 0.9 x 1.1 m
1.0 x 0.9 x 1.1 m
Shipping Volume:
1.5 m3
1.2 m3
1.0 m3
Standard Equipment
Electric Motor
Starter
Bobbin with removable flange
Optional Equipment
Control Panel instead of starter
Motorized decoiler
VIDEO OF BOBBIN WINDING MACHINE
Typical Four
Blocker Continuous Bull Block Wire Drawing Plant
for Drawing up to 2 mm Nail Wire from 6 mm or 5.5 mm Input Rod
Wire Drawing Machine, having FOUR Blocks in Tandem: 24” Single Die Holder, Inlet Wire size 6 mm, Finished wire size 2 mm in multiple passes, with one 30 HP / 960 RPM, two 25 HP / 1440 RPM and one 20 HP / 1440 RPM electric motors
Wire Pointing Machine, with 3 HP / 960 RPM electric motor
8 KVA Butt Welding Machine
De-Scaling Attachment, to be fitted on the first block (of 24” diameter) of the Wire Drawing Machine
Motorized Die-Polishing Machine with 0.5 HP electric motor
Automatic Electric Control Panel Board, suitable for the above quoted four blocks of the Wire Drawing Machine
Continuous Coiling Device (Dead Coiler), suitable to unload the finished wires from continuous wire drawing machine automatically, complete with 20 HP / 1440 RPM electric motor and accessories
Fabricated Body, Double Hand System Pay-Off Stand suitable to release wires from coil
Recommended Drawing Dies and other accessories
19 x 17 pallet size Tungsten Carbide Dies (50 nos.)
17 x 15 pallet size Tungsten Carbide Dies (210 nos.)
Single Die Holder Bull Block 30" (750
mm) Wire Drawing Machine
Triple Die Holder Bull Block Wire Drawing Machine
Double Die Holder Bull Block 32" (810 mm) Wire Drawing Machine
Double Decker Wire Drawing Machine with
Killing Rollers for High Carbon Wire
