Machinery For Making Welding Electrodes
In Line: Wire Feeder - Extruder Press - Conveyor - Electrode Name Printing Unit
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| Extruder Press | Extruder Press |
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| Wire Feeder | Briqueting / Slug Press |
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| Control Panel | Control Panel |
| Capacity per Shift (8 hours): | THREE TONS | FIVE TONS | SIX TONS | EIGHT TONS | TEN TONS |
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| Dry Mixer Model: | DM-300 | DM-500 | DM-500 | DM-1000 | DM-1000 |
| Pan Diameter x Length: | 650 x 1000 mm | 650 x 1500 mm | 650 x 1500 mm | 850 x 2100 mm | 850 x 2100 mm |
| Top Door Opening: | 300 x 1000 mm | 600 x 1500 mm | 600 x 1500 mm | 400 x 2000 mm | 400 x 2000 mm |
| Discharge Door: | 225 x 225 mm | 225 x 225 mm | 225 x 225 mm | 225 x 225 mm | 225 x 225 mm |
| Motor: | 3 HP | 7.5 HP | 10 HP | 15 HP | 15 HP |
| Gear Box: | U3 | U5 | U5 | U6 | U6 |
| Wet Mixer Model: | WM-75 | WM-125 | WM-125 | WM-250 | WM-250 |
| Shell Diameter x Height: | 1200 x 450 mm | 1250 x 500 mm | 1250 x 500 mm | 1500 x 650 mm | 1500 x 650 mm |
| Wheel Diameter: | 350 x 110 mm | 410 x 110 mm | 410 x 110 mm | 500 x 160 mm | 500 x 160 mm |
| Motor: | 7.5 HP | 15 HP | 15 HP | 20 HP | 20 HP |
| Gear Box: | V4 | V6 | V6 | V9 | V9 |
| Slug Press Model: | SP-6 | SP-12 | SP-12 | SP-40 | SP-40 |
| Normal Press Capacity: | 6 Tons | 12 Tons | 12 Tons | 40 Tons | 40 Tons |
| Operating Pressure: | 150 kg/cm2 | 150 kg/cm2 | 150 kg/cm2 | 180 kg/cm2 | 180 kg/cm2 |
| Oil Cylinder Bore: | 80 mm | 125 mm | 125 mm | 150 mm | 150 mm |
| Piston Rod Diameter: | 45 mm | 70 mm | 70 mm | 90 mm | 90 mm |
| Flux Cylinder Bore: | 100 mm | 145 mm | 145 mm | 200 mm | 220 mm |
| Unit Pressure on Flux (max): | 450 kg/cm2 | 550 kg/cm2 | 550 kg/cm2 | 800 kg/cm2 | 800 kg/cm2 |
| Slug Height: | 150 mm | 150 mm | 150 mm | 200 mm | 200 mm |
| Pump Motor: | 3 HP | 5 HP | 5 HP | 7.5 HP | 10 HP |
| Pump Capacity: | 8 Ltr / min | 15 Ltr / min | 15 Ltr / min | 30 Ltr / min | 30 Ltr / min |
| Wire Feeder Model: | WF-3 | WF-5 | WF-6 | WF-8 | WF-10 |
| Range of Wire Diameter: | 2.5 to 6.3 mm | 2.5 to 6.3 mm | 2.5 to 6.3 mm | 2.5 to 6.3 mm | 2.5 to 6.3 mm |
| Length of Wire: | 250 – 450 mm | 250 – 450 mm | 250 – 450 mm | 250 – 450 mm | 250 – 450 mm |
| Max. Wire Feeding Speed: | 450 pcs / min | 800 pcs / min | 800 pcs / min | 1100 pcs / min | 1100 pcs / min |
| Hopper Capacity: | 250 kilos | 250 kilos | 250 kilos | 350 kilos | 350 kilos |
| Motor: | 3 HP | 5 HP | 5 HP | 5 HP + 5 HP | 7.5 HP + 5 HP |
| Adj. Motor: | 0.5 HP | 0.5 HP | 0.5 HP | 0.5 HP | 0.5 HP |
| Extruder Model: | EP-75 | EP-125 | EP-150 | EP-200 | EP-250 |
| Total Press Capacity: | 75 Tons | 125 Tons | 150 Tons | 200 Tons | 250 Tons |
| Hydraulic Operating Pressure: | 160 kg/cm2 | 180 kg/cm2 | 180 kg/cm2 | 200 kg/cm2 | 200 kg/cm2 |
| Unit Pressure on Flux: | 950 kg/cm2 | 950 kg/cm2 | 950 kg/cm2 | 1000 kg/cm2 | 1250 kg/cm2 |
| Hydraulic Cylinder Bore: | 250 mm | 330 mm | 330 mm | 450 mm | 500 mm |
| Total Ram Stroke: | 900 mm | 1100 mm | 1100 mm | 1100 mm | 1100 mm |
| Extrusion Cylinder Bore: | 105 mm | 150 mm | 150 mm | 205 mm | 225 mm |
| Pump Capacity: | 12/46 Ltr / min | 25/210 Ltr / min | 30/210 Ltr / min | 40/260 Ltr / min | 40/260 Ltr / min |
| Pump Motor: | 10 HP | 15 + 20 HP | 15 + 20 HP | 20 + 30 HP | 20 + 30 HP |
| Conveyor Model: | 3-T | 5-T | 6-T | 8-T | 10-T |
| Range of Wire Diameter: | 2.5 to 5.0 mm | 2.5 to 6.3 mm | 2.5 to 6.3 mm | 2.5 to 6.3 mm | 2.5 to 6.3 mm |
| Length: | 350 to 450 mm | 350 to 450 mm | 350 to 450 mm | 350 to 450 mm | 350 to 450 mm |
| Drive Conveyor: | 2.0 HP (A/c Drive) | 2 HP (A/c Drive) | 2.0 HP (A/c Drive) | 2.0 HP (A/c Drive) | 3.0 HP (A/c Drive) |
| Central Conveyor: | -- | 1.5 HP (A/c Drive) | 1.5 HP (A/c Drive) | 1.5 HP (A/c Drive) | 2.0 HP (A/c Drive) |
| Unloading Conveyor: | 1.0 HP (A/c Drive) | 1.0 HP (A/c Drive) | 1.0 HP (A/c Drive) | 1.0 HP (A/c Drive) | 1.0 HP (A/c Drive) |
| Transverse Conveyor: | 0.75 HP (A/c Drive) | 0.75 HP (A/c Drive) | 1.0 HP (A/c Drive) | 1.0 HP (A/c Drive) | 2.0 HP (A/c Drive) |
| Caterpillar: | 0.50 HP (A/c Drive) | 0.50 HP (A/c Drive) | 0.5 HP (A/c Drive) | 0.5 HP (A/c Drive) | 1.0 HP (A/c Drive) |
| Printing Unit: | 0.25 HP (A/c Drive) | 0.25 HP (A/c Drive) | 0.25 HP (A/c Drive) | 0.25 HP (A/c Drive) | 0.5 HP (A/c Drive) |
| Brushing: | 0.75 HP x 2 | 0.75 HP x 2 | 0.75 HP x 2 | 0.75 HP x 2 | 1.0 HP x 2 |
| Tip End Cleaning: | 0.75 HP | 0.75 HP | 0.75 HP | 0.75 HP | 1.0 HP |
| Wire Straightening & Cutting Machine Model: | LT-200 | LT-200 | LT-200 | LT-200 | LT-200 |
| Wire Diameter: | 2.0 to 5.0 mm | 2.0 to 5.0 mm | 2.0 to 5.0 mm | 2.0 to 5.0 mm | 2.0 to 5.0 mm |
| Cuts / Length: | 250 to 450 mm | 250 to 450 mm | 250 to 450 mm | 250 to 450 mm | 250 to 450 mm |
| Cuts / Minute: | 160 to 210 nos. | 160 to 210 nos. | 160 to 210 nos. | 160 to 210 nos. | 160 to 210 nos. |
| No. of Straightening Dies: | 5 | 5 | 5 | 5 | 5 |
| Motors: | 5 + 2 + 1 HP | 5 + 2 + 1 HP | 5 + 2 + 1 HP | 5 + 2 + 1 HP | 5 + 2 + 1 HP |
| Baking Oven Model: | BO-3/32 | BO-5/48 | BO-6/48 | BO-8/86 | BO-10/86 |
| Chamber Size (W x D x H): | 1.5 x 1.5 x 1.65 m | 2.2 x 1.5 x 1.5 m | 2.5 x 1.5 x 1.5 m | 5.0 x 1.5 x 1.5 m | 5.0 x 1.5 x 1.5 m |
| Max. Temperature: | 250o C | 250o C | 250o C | 250o C | 250o C |
| Heater Coils: | 32 HP (24 kW) | 48 HP (36 kW) | 48 HP (36 kW) | 80 HP (60 kW) | 80 HP (60 kW) |
| Blower Motor: | 1.5 HP | 1.5 HP x 2 | 1.5 HP x 2 | 1.5 HP x 2 | 1.5 HP x 2 |
| Suitable for: | E-6013 electrodes | E-6013 electrodes | E-6013 electrodes | E-6013 electrodes | E-6013 electrodes |
| Note: | We offer higher capacity ovens of 500o C for special electrodes like: E-6010, E-6011, E-7018, Stainless Steel, etc. | We offer higher capacity ovens of 500o C for special electrodes like: E-6010, E-6011, E-7018, Stainless Steel, etc. | We offer higher capacity ovens of 500o C for special electrodes like: E-6010, E-6011, E-7018, Stainless Steel, etc. | We offer higher capacity ovens of 500o C for special electrodes like: E-6010, E-6011, E-7018, Stainless Steel, etc. | We offer higher capacity ovens of 500o C for special electrodes like: E-6010, E-6011, E-7018, Stainless Steel, etc. |
| Wet De-Coating Machine for Recovering Defective Electrodes with Wet Flux Model: | WDM-96 | WDM-96 | WDM-96 | WDM-96 | WDM-96 |
| Pan Length x Width: | 460 x 300 mm | 460 x 300 mm | 460 x 300 mm | 460 x 300 mm | 460 x 300 mm |
| Top Door Opening: | 700 x 500 mm | 700 x 500 mm | 700 x 500 mm | 700 x 500 mm | 700 x 500 mm |
| Discharge Door: | 275 x 275 x 300 mm | 275 x 275 x 300 mm | 275 x 275 x 300 mm | 275 x 275 x 300 mm | 275 x 275 x 300 mm |
| Number of Discs: | 96 | 96 | 96 | 96 | 96 |
| Motor: | 2 HP | 2 HP | 2 HP | 2 HP | 2 HP |
VIDEO OF WELDING ELECTRODE PLANT WITH PRODUCTION OF 10 TONS PER 8 HOURS
VIDEO OF WELDING ELECTRODE PLANT WITH PRODUCTION OF 6 TONS PER 8 HOURS
VIDEO OF WELDING ELECTRODE PLANT AND AUXILIARY EQUIPMENT
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| Conveyor | Wet De-Coating Machine for Recovering Defective Electrodes with Wet Flux |
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| Wet De-Coating Machine for Recovering Defective Electrodes with Wet Flux | Wire Stripping Machine for Recovering Defective Electrodes with Dry Flux |
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| Electrode Name Printing Unit | Dry Mixer |
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| Wet Mixer | |
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| Electrode Baking Oven | |
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| Concentricity Tester | Wire Straightening and Cutting Machine |
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| Shrink Packing Machine | |
Apart from the above machines, the Electrode Plant also requires a Wire Drawing Line to draw wire from 5.5 mm or 6.0 mm Rods down to 3.15 / 2.5 mm wire. For details on the Wire Drawing Line, kindly follow this link