Roll Forming Line for making Corrugated Iron Sheets / Roofing Sheets
| Sinusoidal / Wave Profile Corrugated Sheets | Trapezoidal / IBR Profile Corrugated Sheets | Duplex Machine for Sinusoidal and Trapezoidal Profiles |
Sinusoidal / Wave Profile Corrugated Sheet Making Machine
Summary of the Roll Forming Line Components:
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Uncoiler
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Single head, 4-leaved design.
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Coil expansion/collapse via a screw mechanism.
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The shaft is inserted into the coil and tightened.
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The shaft is mounted on a bush block and rotated by the pinch roll.
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Roll Forming Machine
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Comprises 17 forming stations.
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Used to form corrugations in the sheet.
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Hydraulic Cut-Off Machine
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Uses a hydraulic cylinder to drive the shear slowly.
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Shear consists of a fixed lower knife and a moving upper knife.
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Sheet is clamped with a spring-operated clamp during cutting.
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Hydraulic unit includes:
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Hydraulic pump and AC motor on a steel tank base.
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Oil filter, filler cap, oil level indicator, supply/return flanges.
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Control station includes pressure gauge, valves, and piping.
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Control Cabinet
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Contains control panel for both hydraulic and forming machines.
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Includes limit switches, emergency stop, and electric cables.
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Functions:
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Start/stop the forming machine.
-
Start/stop the hydraulic power pack.
-
Control the hydraulic cylinder for the cut-off machine.
Specifications:
Decoiler
Model:
DC-1
Capacity:
8 Tons
Shaft Diameter:
175 mm
Net / Gross Weight:
3100 / 3500 kg
Case Dimension:
2700 x 1300 x 1500 mm
Roll Forming Machine
Model:
RFM-1250
Corrugation Type:
Pitch 76.2 +/- 1 mm; Depth 18 +/- 1.5 mm
Forming Roller Stations:
16 Stations
Forming Roller size:
150 mm (for soft quality sheet)
Forming Speed:
12 meters / min
Motor:
10 HP
Capacity Width:
1000 to 1250 mm
Capacity Length:
up to 9999 mm (optional piler table required
for maximum length you wish to produce)
Material of Sheet:
Soft Quality (Annealed) Galvanized Sheet
Sheet Thickness:
0.3 to 0.7 mm
Net / Gross Weight:
5700 + 6700 / 6500 + 7500 kg
Case Dimension:
5900 x 2100 x 1400 mm + 4800 x 2100 x 1800
mm
Hydraulic Cut-off
Machine
Model:
HC-1
Blade Size:
20 x 70 x 1170 mm
Case Dimension:
packed with Roll Forming Machine
Control Cabinet
Model:
CC-1
Case Dimension:
packed with Roll Forming Machine
General Specifications
Total Net / Gross Weight:
15,500 / 17,500 kg
Shipment:
In 1 x 40 Feet + 1 x 20 Feet containers
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Summary of the Roll Forming Line Components:
-
Uncoiler
- Single head, 4-leaved design.
- Coil expansion/collapse via a screw mechanism.
- The shaft is inserted into the coil and tightened.
- The shaft is mounted on a bush block and rotated by the pinch roll.
-
Roll Forming Machine
- Comprises 17 forming stations.
- Used to form corrugations in the sheet.
-
Hydraulic Cut-Off Machine
- Uses a hydraulic cylinder to drive the shear slowly.
- Shear consists of a fixed lower knife and a moving upper knife.
- Sheet is clamped with a spring-operated clamp during cutting.
-
Hydraulic unit includes:
- Hydraulic pump and AC motor on a steel tank base.
- Oil filter, filler cap, oil level indicator, supply/return flanges.
- Control station includes pressure gauge, valves, and piping.
-
Control Cabinet
- Contains control panel for both hydraulic and forming machines.
- Includes limit switches, emergency stop, and electric cables.
-
Functions:
- Start/stop the forming machine.
- Start/stop the hydraulic power pack.
- Control the hydraulic cylinder for the cut-off machine.
Specifications:
| Decoiler | Model: | DC-1 |
|---|---|---|
| Capacity: | 8 Tons | |
| Shaft Diameter: | 175 mm | |
| Net / Gross Weight: | 3100 / 3500 kg | |
| Case Dimension: | 2700 x 1300 x 1500 mm | |
| Roll Forming Machine | Model: | RFM-1250 |
| Corrugation Type: | Pitch 76.2 +/- 1 mm; Depth 18 +/- 1.5 mm | |
| Forming Roller Stations: | 16 Stations | |
| Forming Roller size: | 150 mm (for soft quality sheet) | |
| Forming Speed: | 12 meters / min | |
| Motor: | 10 HP | |
| Capacity Width: | 1000 to 1250 mm | |
| Capacity Length: | up to 9999 mm (optional piler table required for maximum length you wish to produce) | |
| Material of Sheet: | Soft Quality (Annealed) Galvanized Sheet | |
| Sheet Thickness: | 0.3 to 0.7 mm | |
| Net / Gross Weight: | 5700 + 6700 / 6500 + 7500 kg | |
| Case Dimension: | 5900 x 2100 x 1400 mm + 4800 x 2100 x 1800 mm | |
| Hydraulic Cut-off Machine | Model: | HC-1 |
| Blade Size: | 20 x 70 x 1170 mm | |
| Case Dimension: | packed with Roll Forming Machine | |
| Control Cabinet | Model: | CC-1 |
| Case Dimension: | packed with Roll Forming Machine | |
| General Specifications | ||
| Total Net / Gross Weight: | 15,500 / 17,500 kg | |
| Shipment: | In 1 x 40 Feet + 1 x 20 Feet containers |
VIDEO OF ROLL FORMING LINE FOR MAKING SINUSOIDAL / WAVE PROFILE CORRUGATED SHEETS
Decoiler
Hydraulic Decoiler
Duplex
Roll Forming Line to make both Sinusoidal and Trapezoidal Profiles