PP (Pilfer Proof) Cap Making Machinery

Shearing Machine		Roll Feed Attachment
Pneumatic Power Press		Single Spindle Knurling / Beading and Perforating Machine
Ring Separator		Multi Spindle Knurling / Beading and Perforating Machine
Dies		Wad Fixing (Wadding) Machine
Plastic Stopper Inserting Machine		VIDEO OF THE PP CAP MAKING MACHINERY

Foot (Treadle) Operated Shearing Machine

Used for cutting printed sheets with accuracy
Model: CTS-3L
C. I. Body
Permanent blade clearance setting (which enables burr free cuts on thin and silicon sheets)
Capacity Width: 1000 mm
Capacity Thickness: 1.0 mm
Net Weight: 275 kgs.
Dimensions: 1.38 x 0.69 x 1.00 m
Shipping Volume: 0.96 m3

Construction of Body: Body made of resistant steel, welded for rigidity
Lubrication: Equipped with centralized one shot lubrication system
Slides and Guides: Heavy Duty Cast Iron Slides run on Cast Iron Guides and bearings. Surfaces of slides, guides, slide face and bed are hand scrapped
Crankshaft and Bearings: Eccentric shaft made from carbon steel and ground finished bearings surfaces. Main bearings of hand scrapped walled Nickle Phosphorous Bronze bushes.
Bolster: As required, bolster plates are ground with T slots or Drilled
Pneumatic Friction Clutch and Brake
Supplied with electric control panel and foot switch

Dies for Pilfer Proof Caps, Aluminium Seal, Screw Caps, Cap Liner, Pull-Off Caps, Roll-On Caps, Lug Caps, Shoe Polish Caps, etc.
Single Cavity to Five Cavity Dies
All Die parts made from special quality die steel, hardened and ground finished for longer life
Pillar set made from E.N. Steel duly stress relieved and hand scrapped
Die designed to Cut, Draw and Trim in a single operation

Automatic Feed Attachment provided to the Press to feed aluminium strips onto the die and for ejection
Two pairs of feed rolls push and pull the strip on the die automatically

Feed Pitch:	80 mm	100 mm
Width of Pitch:	175 mm	265 mm
Thickness of Strip:	0.3 mm	0.3 mm
No. of pairs of feed rolls:	Two	Two
Type of Drive	Chain Drive	Chain Drive
Pitch accuracy controlling pilot:	0.01 mm by controlling Pilot	0.01 mm by controlling Pilot

Cast Iron body
Stand fabricated from Mild Steel
Gears made from EN-24 material
All cams, ejector shaft and main shafts aligned on taper roller bearing
Lower tool spindle accurately aligned on needle roller bearing and thrust bearing
Change of adjustable chute and cap feeder very easy
Automatic feeding from chute to lower tool through accurately machined slides

Operation: Knurling, Thread Rolling, Beading, Perforating, Curling and Trimming
Products: PP Caps, RO Caps, Shoe Polish containers, Bulb Holders, Torch Components, Screw Neck, etc.
Range: 22 to 38 mm
Motor: 1.5 HP
Weight: approx. 450 kgs.
Dimensions: 0.85 x 1.10 x 2.10 m

Designed for High Speed Production
Caps are fed to the machine by feeder device and delivered to combination tool set.
Wearing parts such as Knurling and Perforating cutters can be quickly replaced, without the need to disassemble the entire unit
The chuck is controlled by a gear and has a system for simple alignment of knurling tool

Spindles:	Five	Six	Eight
Output / minute:	250 pcs.	300 pcs.	400 pcs.
Product:	PP Caps	PP Caps	PP Caps
Weight (approx):	650 kg.	750 kg.	800 kg.
Dimensions (m):	0.8 x 2.0 x 1.5	0.8 x 2.0 x 1.5	0.8 x 2.0 x 1.5

Designed for High Speed Production
Caps are fed from the Feeder Device to the Wadding Machine
Wads are fed into the caps by a Vibrator device
Machine is equipped with suitable electrical control panel, inspection conveyor and digital counter for caps

Heads:	Two Head	Four Head
Capacity (in 8 hours)	80,000 pcs.	140,000 pcs.
Product:	PP Caps	PP Caps
Range:	22 to 38 mm diameter with change parts	22 to 38 mm diameter with change parts
Motor:	1.5 HP	2.0 HP
Weight (approx):	800 kg.	1200 kg.
Dimensions (m):	2.0 x 0.8 x 1.2	2.0 x 1.2 x 2.0