Exercise Book Making Machines

Disc Ruling Machine Semi-Automatic Paper Cutting Machine
Book Stitching Machine Book Pressing Machine
Three Knife Trimming Machine Operators required for a Typical Production

Disc Ruling Machine - Double Sided Double Colour

Features:

Specifications:

Model DRM-36
Size 36" (900 mm)
Type Two Side - Two Colour - Two Stop
Motor 2 HP
Net / Gross Weight 1500 / 2000 kg
Dimensions 2.9 x 2.0 x 2.1 m
Shipping Volume 12.5 m3

VIDEO OF DISC RULING MACHINE

Semi-Automatic Mechanical Paper Cutting Machine

Model SMC-36
Machine Size 36"
Length of Cut 36"
Width of Cut 36"
Pile Cut 4.5"
Cuts per Minute 28
Motor 3.0 HP
Gross Weight 1800 kg
Dimensions 2.2 x 1.15 x 1.7 m
Shipping Volume 4.5 m3

VIDEO OF PAPER CUTTING MACHINE

Book Stitching Machine - Power Operated

Model PST-1
Size 1"
Machine Throat - Saddle 12"
Machine Throat - Pad 11"
Machine Speed 180 Staples / Minute
Motor 1 HP
Net / Gross Weight 300 / 400 kg
Dimensions 0.90 x 0.75 x 1.40 m
Shipping Volume 1.0 m3

VIDEO OF BOOK STITCHING MACHINE

Book Pressing Machine - Four Pillar Type - Hand Operated

Model BPM-4
Size of Base 18" x 24"
Net / Gross Weight 200 / 350 kg
Dimensions 0.63 x 1.00 x 1.30 m
Shipping Volume 0.82 m3

Three Knife Trimming (Three Edge Trimming) Machine

Features:

  • Automatic pre-clamping of pile of books
  • Automatic pile slide into cutting station
  • Feeding of books away from the knife zone (cutting station)
  • Stepless, auto-adjustable, hydraulic book clamping
  • Electromagnetic drive clutch & brake system
  • Automatic cycle control
  • Quick change knife setting
  • Easy set-up & job change over
  • Centralized lubrication system
Model: TKT-20
Speed: 20 cycles / minute
Trimmed Size (min.): 70 x 100 mm
Trimmed Size (max.): 260 x 370 mm
Pile Height (min.): 8 mm
Pile Height (max.): 110 mm
Pre-Clamping Opening (max.): 125 mm
Pre-Clamping Pressure: 2500 kilos
Total Power: 6 HP
Net / Gross Weight: 3000 / 3500 kg
Shipping Volume: 6.0 m3

Standard Accessories: Electricals, Knives and a set of tools


VIDEO OF THREE KNIFE (3 EDGE) TRIMMING MACHINE


Operators Required


(For a typical production of 11500 exercise books (notebooks) of 100 pages or 8000 books of 180 pages or 7000 books of 200 pages in 8 hours shift)

1. Ruling Machine: One Operator
2. Cutting Machine: One Operator
3. Stitching Machine: One Operator
4. Binders: Three (One to fold the paper after ruling, one to apply gum on title to fix on board and one to fix board on raw  book prepared after stitching or sewing
5. Helpers: Three (One for ruling machine and Two for cutting machine)
6. Packing and Dispatching: One Person

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