Angle Board / Edge Board / Safe Corner Making Machines

Manufacturing Process Flow:

Pre-Forming and Forming Machine In-Line Cutting Machine
Cascade Gluing System, Outer Layer Forming & Pasting by Roller Reel Stand

Specifications:

Model: ABM-4 ABM-4/HS ABM-6
Production Capacity: 15 to 20 meters / minute 30 to 45 meters / minute 10 to 15 meters / minute
Thickness of Angle Board: 3 mm to 8 mm 3 mm to 8 mm 3 mm to 8 mm
Paper: Recycled Bamboo Paper / Non-Recycled Recycled / Bamboo Paper / Non-Recycled
Min. Size of Angle Board: 25 x 25 mm (1" x 1") 25 x 25 mm (1" x 1") 25 x 25 mm (1" x 1")
Max. Size of Angle Board: 100 x 100 mm (4" x 4") 100 x 100 mm (4" x 4") 150 x 150 mm (6" x 6")
No. of Layers: 16 Layers 16 Layers 16 Layers
Max. strip width for inner layers: 200 mm 200 mm 300 mm
Max. strip width for outer layer: 430 mm 430 mm 630 mm
POWER REQUIREMENT
Cascade Gluing System: 2 x 1.0 HP + 2 kW Heater 2 x 1.0 HP + 2 kW Heater 2 x 1.0 HP + 2 kW Heater
Pre-Forming Machine: 2.0 HP 2.0 HP 2.0 HP
Forming Machine: 4.5 HP 4.5 HP 6.0 HP
In-Line Cutting Machine: 0.5 HP 0.5 HP 0.5 HP
Shipment: In 40 feet FCL container In 40 feet FCL container In 40 feet FCL container
VIDEO OF ANGLE BOARD MAKING MACHINE MODEL: ABM-4
VIDEO OF WRAP AROUND PUNCHING MACHINE
VIDEO OF SLITTING REWINDING MACHINE
Pre-Forming / Pasting of Layers of Paper and Outer Layer Pasting Pre-Forming / Pasting of Layers of Paper and Outer Layer Pasting
Control Panel Control Panel
Gluing System Outer Layer Unit

Optional Auxiliary Equipment:

Slitting Rewinding Machine: It is used to slit the paper to the required width. Supplied with unwinding shafts for easy loading and unloading. Paper draw roller, tensioning arrangement, centrifugal clutch and pulley drive arrangement provides tight winding after slitting

Slitting Rewinding Machine Slitting Rewinding Machine
Model: MSRM-1100
Maximum Width of Roll: 1100 mm
Slitting Capacity: 6 Metric Tons of Paper per 8 hours shift
Paper Thickness Range: 60 GSM to 600 GSM
Minimum Slitting Width: 30 mm
Drive: 7.5 HP motor with AC Drive for variable speed

Wrap Around Punching Machine: This machine cuts slots on the formed Angle Board so that the Angle Board can be folded to make round shape. A die is fitted into a 10 Ton Power press. Supplied with 1 HP motor.

Wrap Around Punching Machine

Compressor: Reciprocating Air Compressor with 10 HP motor


Process of Manufacturing the Angle Board

  1. Load the paper strips on the reel stand as per the required size of the paper angle.
  2. The paper, mounted on rollers and rods, moves toward the Glue Stand.
  3. At the Glue Stand, adhesive is applied to the paper strips using a pump.
  4. Excess glue is removed from the paper strips using scraping knives.
  5. The scraped glue returns to the gluing tank.
  6. The paper strips are pasted onto each other under a roller.
  7. The gummed strips are passed through forming rollers to shape them into angles.
  8. The Angle Board is cut to the desired length using an In-Line Cutting Machine.
  9. Optional: A Power Press can be used to cut slots into the Angle Board for use with round items like drums.

Raw Materials Used for Angle Board

  • Semi Kraft Paper: 120 GSM to 180 GSM, BF 16/24
  • Kraft Board Paper: 200 GSM to 500 GSM, BF 14/16
  • Grey Board Paper: 200 GSM to 500 GSM, BF 14/16
  • Virgin Kraft Paper: 150 GSM to 200 GSM, BF 18/30

Manpower Required

  • 1 Main Operator
  • 1 Power Press Operator
  • 1 Helper
Forming Rollers In-Line Cutting Machine Blade

'\__/' Channel Type Angle Board with Optional Tooling

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